Serving Bannock County & Southeast Idaho Mon–Fri 7am–6pm, Sat 8am–2pm  |  (208) 852-8975

Polyjacking in Pocatello, ID

Polyurethane foam concrete lifting — fast cure, minimal disruption, lasting support.

What Is Polyjacking?

Polyjacking, also called polyurethane foam lifting or foam jacking, is a concrete leveling method that uses a two-component expanding polyurethane foam to lift and stabilize sunken or uneven slabs. Small holes are drilled through the concrete, and the foam is injected beneath the slab. As the two components react, the foam expands, fills the void, and raises the concrete back to the correct position. The material cures within minutes, making polyjacking one of the fastest concrete repair options available.

Polyjacking has grown in popularity over the past decade as an alternative to traditional mudjacking. Both methods accomplish the same goal of lifting settled concrete, but they use different materials and suit different situations. Understanding what sets polyjacking apart can help you make an informed decision when getting an estimate.

Polyjacking process - polyurethane foam injected beneath sunken concrete slab to lift and stabilize it

How Polyjacking Works: Step by Step

The polyjacking process is clean, precise, and significantly faster than full concrete replacement. Here is what to expect from start to finish:

1
Assessment: We inspect the settled slab, identify the location and extent of voids beneath the concrete, and determine whether polyjacking is the right method for the job. You receive a written estimate before any work begins.
2
Drilling: Small holes, typically about 5/8 of an inch in diameter, are drilled through the slab at strategic points. These holes are noticeably smaller than those used in mudjacking, which makes patching easier and less visible.
3
Foam Injection: A two-part polyurethane foam is injected through the holes using specialized equipment. When the two components meet beneath the slab, a chemical reaction causes the foam to expand rapidly, filling voids and exerting upward pressure on the concrete.
4
Lifting and Leveling: As the foam expands, the slab rises. Our technicians monitor the lift carefully and control the injection to achieve the correct elevation and a smooth transition between panels.
5
Patching and Cleanup: The small drill holes are filled with a concrete patch material. Because the holes are only about 5/8 of an inch, the patches blend in well. The foam cures fully within 15 to 30 minutes, so the area is typically walkable almost immediately and ready for vehicle traffic within the hour.

What Makes Polyurethane Foam Different

The key distinction between polyjacking and traditional mudjacking is the material used beneath the slab. Each has its own set of characteristics that make it better suited to certain applications.

The Material Itself

Polyurethane foam is a lightweight, closed-cell material. Once it expands and cures, it is rigid, water-resistant, and does not absorb moisture. It adds very little weight to the subgrade, which can be an advantage in situations where the soil is already compromised or where load-bearing capacity is a concern. Mudjacking slurry, by contrast, is a dense cement-based mixture that adds significant mass beneath the slab, which some situations call for and others do not.

Cure Time

This is where polyjacking has a clear practical advantage. The foam reaches working strength in 15 to 30 minutes. Mudjacking material typically requires several hours before the area can be driven on. For high-traffic areas, commercial entryways, or situations where access needs to be restored quickly, polyjacking's fast cure is a meaningful benefit.

Drill Hole Size

Polyjacking uses holes of approximately 5/8 of an inch, compared to the 1.5-inch holes required for mudjacking slurry. Smaller holes mean less visible patching, which matters on decorative concrete, stamped surfaces, or any slab where appearance is important.

Longevity and Stability

Polyurethane foam is inert and does not wash away or break down in the presence of water, which is a common failure mode for poorly mixed mudjacking material. However, properly mixed mudjacking slurry has a long track record of durability and in many cases provides a denser, heavier base that is well suited to high-load applications like driveways and commercial slabs.

When Polyjacking Is a Good Fit

Polyjacking is not a universal solution, but it is the right tool for specific situations. Here are the circumstances where we typically recommend considering polyurethane foam lifting:

  • Interior slabs: Basement floors, warehouse floors, and interior commercial slabs are well suited to polyjacking. The fast cure time minimizes operational downtime, and the lightweight foam adds no meaningful load to the structure.
  • High-traffic commercial areas: Entryways, loading docks, and walkways that cannot be closed for extended periods benefit from polyjacking's rapid return-to-service time.
  • Decorative or finished concrete: When drill hole visibility matters, such as on stamped, stained, or exposed aggregate concrete, the smaller holes from polyjacking are preferable.
  • Areas with limited equipment access: Polyjacking equipment is generally more compact than mudjacking rigs, making it easier to work in tight spaces, around landscaping, or in areas with restricted access.
  • Situations with moisture concerns: Because cured polyurethane foam is water-resistant and will not erode under the slab, it can be a good choice in areas prone to persistent water infiltration, provided the drainage issue is also addressed.

When Mudjacking May Be the Better Choice

We offer both polyjacking and mudjacking because no single method is right for every job. Mudjacking may be the stronger choice when:

  • The project involves large residential or commercial driveways where the weight and density of the slurry provides a stable, proven base
  • Budget is the primary concern, as mudjacking materials typically cost less per square foot than polyurethane foam
  • The settled area is very large and requires significant void fill, where mudjacking slurry is generally more economical at volume
  • The application is a standard outdoor residential slab where cure time is not a critical factor

During your free estimate, we will assess your specific slab, explain which method we believe is the better fit, and give you honest pricing for both if applicable. You make the final call.

Polyjacking vs. Mudjacking: Side by Side

Factor Polyjacking Mudjacking
Material Expanding polyurethane foam Cement-soil-water slurry
Drill hole size ~5/8 inch ~1.5 inches
Cure / return to use 15 to 30 minutes 2 to 8 hours
Material weight Very lightweight Dense, adds load
Water resistance High (closed-cell foam) Moderate (depends on mix)
Cost per sq ft Higher Lower
Best for Interior slabs, high-traffic areas, decorative concrete, tight access Driveways, large outdoor slabs, cost-sensitive projects

Frequently Asked Questions About Polyjacking

Polyurethane foam is chemically inert and does not degrade over time in the way organic materials can. When the underlying soil issue is properly addressed, polyjacking results can last 10 years or more. The foam itself will not wash away or compress under normal loads. The main factor affecting longevity is whether the cause of the original settlement has been corrected.

The polyurethane foam we use is formulated for soil stabilization and concrete lifting applications. Once cured, it is inert and does not leach chemicals into the surrounding soil. It is safe for use near foundations, landscaping, and planting areas. We can provide material safety data sheets upon request if you have specific concerns.

Yes. Garage floors are one of the most common applications for polyjacking. The fast cure time means you can typically park your vehicle in the garage the same day. The lightweight foam is well suited to interior slabs where adding significant weight to the subgrade is not desirable.

That is exactly what our free estimate is for. We will look at your slab, assess the type and extent of settlement, consider your priorities around cost and cure time, and give you a straightforward recommendation. There is no pressure to choose one method over the other. Our goal is to give you the repair that makes the most sense for your specific situation.

The 5/8-inch holes used in polyjacking are small and patch up cleanly. On standard broom-finish concrete the patches blend in well after a short weathering period. On decorative, stamped, or stained concrete surfaces, we take extra care to match the patch material to the surrounding finish as closely as possible, though a perfect invisible match is not always achievable on highly finished surfaces.

Get a Free Polyjacking Estimate

We serve all of Bannock County and Southeast Idaho. No obligation, no pressure.

Request Free Estimate (208) 852-8975
Polyjacking at a Glance
  • Cures in 15 to 30 minutes
  • Small 5/8-inch drill holes
  • Lightweight, water-resistant foam
  • Ideal for interior slabs
  • Good for decorative concrete
  • Minimal site disruption

Not Sure If Polyjacking Is Right for You?

We will assess your slab for free and give you an honest recommendation. No pressure, no upselling.

Call Now Free Quote